NC State professor Jayant Baliga received the United States' highest award for technological achievement from Barack Obama in 2011.

When U.S. President Barack Obama awarded the National Medal of Technology and Innovation in 2011, it went to Dr. B. Jayant Baliga of North Carolina State University (NC State). The medal is the United States’ highest honor for technological achievement.

Baliga, a Distinguished University Professor of Electrical and Computer Engineering and founding director of the Power Semiconductor Research Center, was honored for inventing, developing, and commercializing the Insulated Gate Bipolar Transistor (IGBT) – which has saved trillions of dollars and thousands of lives over the past 20 years. The energy-saving semiconductor switch controls the flow of power from an electrical energy source to any application that needs energy.

The IGBT improves energy efficiency by more than 40 percent in an array of products, from cars and refrigerators to light bulbs, and it is a critical component enabling modern compact cardiac defibrillators. The impact of the improved efficiency of IGBT-enabled applications has been a cumulative cost savings of $15.8 trillion for worldwide consumers over the last 20 years. At the same time, the improved efficiency produced by IGBT-enabled applications has produced a cumulative reduction in carbon dioxide emissions of 78 trillion pounds worldwide over the last 20 years. In addition, IGBT-based compact portable defibrillators are projected to have saved nearly 100,000 lives in the United States, and many more globally.

At NC State, students get to work with some of the most innovative engineers in the United States – and are given the opportunity to make discoveries that could change the world.

“It is a great honor to be recognized by the nation for my work over the last 35 years,” Baliga says. “It’s wonderful to see power semiconductor technology recognized for its enormous contribution to improving the quality of life for society, while mitigating our impact on the environment. And while much has been accomplished, I am continuing my work in the area of renewable energy systems.”

Baliga is currently working with the FREEDM Systems Center, a National Science Foundation-sponsored Engineering Research Center led by NC State that seeks to improve the nation’s distribution and management of power. Baliga, who has been a faculty member at NC State since 1988, is a member of the U.S. National Academy of Engineering and a Fellow of the IEEE.

Biomedical engineers at NC State are developing new materials to help injury victims.

Two partnerships between engineering and textiles researchers at North Carolina State University (NC State) illustrate the school’s focus on research that solves real-world problems.

One team is developing bandages capable of delivering medications on their own. The other is seeking affordable ways to prevent fabrics from fading under exposure to UV rays.

We’ve all seen bandages that already have antibiotic cream on them. But what about a bandage that could be “programmed” to deliver medications at a consistent rate? Biomedical engineer Dr. Elizabeth Loboa and fiber and polymer scientist Dr. Benham Pourdeyhimi are working on fibers with these properties that, when woven into bandages, could deliver drugs that promote healing and tissue regeneration.

“What we’re trying to create is what you can think of as a programmable bandage, essentially, for patient-specific, traumatic wounds,” Loboa said.

Would you like outdoor fabrics that last in the sun and are not expensive? These are on the horizon thanks to work by chemical engineer Dr. Greg Parsons, textile engineer Dr. Jesse Jur, and post-doctoral researcher Chris Oldham, who are developing nano-coatings for fabrics that protect them from UV rays. The work goes beyond building better beach umbrellas – they believe these coatings can be used to produce protective clothing as well as in other applications.

“Currently, there’s not an option on the market which gives you long protection at a reasonable cost,” said Christopher Oldham, a post-doctoral researcher working with Parsons and Jur. “So what we see is, this technology has the potential to offer a more low-cost solution with long UV protection.”

NC State professors Aranya Chakrabortty and Alex Huang are part of a team that is developing the future of energy infrastructure.

Whether you call it the “smart grid” or the “Energy Internet,” North Carolina State University (NC State) engineers are revolutionizing the way we use energy.

Faculty and student researchers at NC State’s FREEDM Systems Center are developing what can be called the “brain” of the smart electrical grid — devices and networks that will one day seamlessly connect rooftop solar panels with batteries that store energy in the basements below. At the same time, electric cars will charge in millions of garages, and consumers will sell extra electricity they generate back to the power company.

In 2011, a new type of transformer under development at the FREEDM Systems Center was named to MIT Technology Review’s 2011 list of the world’s 10 most important emerging technologies.

The devices, called smart solid-state transformers, represent a big step toward developing the smart energy grid of the future. Today’s grid, which has changed little since the days of Thomas Edison, only lets power flow in one direction — from the power company to the consumer. But as the cost of renewable energy technologies comes down and plug-in electric vehicles become more widespread, the grid will need an upgrade to handle the flood of devices that will not only consume energy, but push it back onto the grid.

The FREEDM Center’s smart transformers are built to manage power more effectively than today’s transformers. They will precisely control voltage, frequency and other electrical properties as they communicate with the rest of the grid. The devices will also help utilities incorporate lots of renewable energy into the grid with fewer blackouts or power surges.

Stephen Cass, special projects editor for the Technology Review, called the devices “a major advance for smart grids, allowing the flow of electricity to be controlled and rerouted in a manner similar to how data is routed around the Internet.”

FREEDM, which stands for Future Renewable Electric Energy Delivery and Management, was formed in 2008 by a five-year, $18.5 million Engineering Research Center grant from the National Science Foundation.

The FREEDM Center and NC State students benefit from their location in the Triangle, one of the world’s top smart grid hubs. A recent Duke University study counted nearly 60 smart grid companies in the region. These companies include the power systems giant ABB, which is developing a Smart Grid Center of Excellence only meters away from FREEDM on NC State’s Centennial Campus.

NC State students get the chance to work in the only lab in the United States that can evaluate new material designs in these extreme conditions.

When a firefighter enters a burning building, the safety of his clothing and equipment should be the last thing on his mind.

That’s why it’s the first thing on the minds of Dr. Roger Barker and his team of students at North Carolina State University’s Textile Protection and Comfort Center (T-PACC). T-PACC, a world leader in laboratory-based instrumented systems, has facilities devoted to analysis of heat and flame protection, chemical resistance, and comfort performance.

T-PACC has developed a stable of “superheroes,” manikins that test garments for comfort and resistance to heat, flames and hazardous chemicals. The lab’s claim to fame, PyroMan™, is a fully instrumented, life-sized manikin used to evaluate the performance of thermally protective clothing. Housed in a large fire test chamber, the PyroMan system provides safe, controlled, repeatable exposures to flames. Here’s a video of these research tools in action.

PyroMan is a highly sophisticated instrument used to study garment and body reaction to intense heat and flames. It is useful in determining the safety and effectiveness of firefighting turnout suits. Sensors on the manikin indicate potential burn injuries to a wearer, as well as burn area and severity.

Over the years, PyroMan’s fiery “family” has expanded to include PyroHands™, used to measure the effectiveness of firefighter gloves, and PyroHead™, which helps researchers test the safety of helmets for first responders.

Barker recently announced that the family is expanding with the development of RadMan™, which will help researchers evaluate the radiant heat exposure that wildfire firefighters combat.

But there is more to T-PACC than just fire protection. The sweating manikin is used to evaluate clothing for heat and moisture management related to garment insulation and breathability. And the Man In Simulant Test (MIST) Lab allows researchers to test protective apparel for its ability to withstand hazardous materials.

This one-of-a-kind lab creates unique research opportunities for students, and has been push out life-saving research findings since 1994. T-PACC is the only academic center in the U.S. that incorporates, in one location, the capabilities to research, test, and evaluate the comfort and protective performance of textile materials, garments, and ensemble systems.

NC State researchers have created a memory device with the physical properties of Jell-O, and that functions well in wet environments.

Researchers from North Carolina State University (NC State) have developed a memory device that is soft and functions well in wet environments – opening the door to a new generation of biocompatible electronic devices.

“We’ve created a memory device with the physical properties of Jell-O,” says Dr. Michael Dickey, an assistant professor of chemical and biomolecular engineering who was on the team that developed the device. Other team members were NC State students Hyung-Jun Koo and Ju-Hee So, and fellow chemical engineering professor Dr. Orlin Velev.

Conventional electronics are typically made of rigid, brittle materials and don’t function well in a wet environment. “Our memory device is soft and pliable, and functions extremely well in wet environments – similar to the human brain,” Dickey says.

Prototypes of the device have not yet been optimized to hold significant amounts of memory, but work well in environments that would be hostile to traditional electronics. The devices are made using a liquid alloy of gallium and indium metals set into water-based gels, similar to gels used in biological research.

The device’s ability to function in wet environments, and the biocompatibility of the gels, means that this technology holds promise for interfacing electronics with biological systems – such as cells, enzymes or tissue. “These properties may be used for biological sensors or for medical monitoring,” Dickey says.

This is an example of the innovative research, with real-world applications, that NC State’s College of Engineering specializes in. Here’s a video of how the soft memory technology works.

The device functions much like so-called “memristors,” which are vaunted as a possible next-generation memory technology. The individual components of the “mushy” memory device have two states: one that conducts electricity and one that does not. These two states can be used to represent the 1s and 0s used in binary language. Most conventional electronics use electrons to create these 1s and 0s in computer chips. The mushy memory device uses charged molecules called ions to do the same thing.

In each of the memory device’s circuits, the metal alloy is the circuit’s electrode and sits on either side of a conductive piece of gel. When the alloy electrode is exposed to a positive charge, it creates an oxidized skin that makes it resistive to electricity. We’ll call that the 0. When the electrode is exposed to a negative charge, the oxidized skin disappears, and it becomes conducive to electricity. We’ll call that the 1.

Normally, whenever a negative charge is applied to one side of the electrode, the positive charge would move to the other side and create another oxidized skin – meaning the electrode would always be resistive. To solve that problem, the researchers “doped” one side of the gel slab with a polymer that prevents the formation of a stable oxidized skin. That way, one electrode is always conducive – giving the device the 1s and 0s it needs for electronic memory.

Students and faculty in NC State's Constructed Facilities Laboratory test new construction materials and designs to develop safe and efficient solutions.

What goes up, must come down.

In the Constructed Facilities Laboratory (CFL) at North Carolina State University (NC State), researchers turn that old adage on its head. Before launching construction projects, agencies from around the globe turn to the CFL to test the limits of their materials and designs. To test construction materials and designs, you need to break things. In a big way.

For the past 10 years, the CFL has been one of the busiest research facilities in the United States to focus on structural engineering and innovative construction materials and systems. The lab is currently engaged in more than 20 funded research projects, and its work has been financed by agencies ranging from the National Science Foundation to the North Carolina Department of Transportation – as well as a host of private companies and foreign countries from Korea to France.

The CFL designs experiments that test innovative construction designs and materials at full scale. For example, instead of testing a small sample, they have the tools and expertise to test a 42-foot reinforced concrete wall panel – subjecting it to extreme conditions to see how much abuse it can take before it breaks. Once they know the limits of new designs and materials, engineers can use them with confidence.

The CFL is equipped to test just about anything. CFL experts can simulate earthquakes, expose a structure to extreme temperatures, and see just how much weight a structure can take. “We can easily apply two million pounds of force,” says Greg Lucier, the CFL’s lab manager. Here’s a video of some of the CFL’s experiments.

More importantly, CFL’s faculty and staff know how to use its tools to simulate real world conditions. For example, they can simultaneously expose a bridge piling to extreme heat or cold, the pushing and pulling of wind, salt water, and an extreme load of weight. That’s important, because it tells bridge builders exactly how the structure would behave in extreme real-world conditions.

The CFL team has worked on innovative structural designs and materials used across the country: from the reinforcements used in the foundations of the Freedom Tower in New York, to the massive wooden “glulam” beams in the new terminal at RDU airport. CFL has even worked with electric utilities to develop means of reinforcing existing nuclear power facilities.

“The key is innovation,” says Dr. Sami Rizkalla, director of the CFL. “New materials and techniques can make projects safer and more cost-effective. But before we use them, we need to know they are safe.”

For budding structural engineers, NC State may be the place to go. While the CFL work is primarily done by graduate students and faculty, there are opportunities for interested undergraduates. It’s a great way to break into the field.

Students on NC State's Centennial Campus will be working to develop a new three-dimensional CPU.

Researchers from North Carolina State University (NC State) are developing a three-dimensional (3-D) central processing unit (CPU) – the brains of the computer – with the goal of boosting energy efficiency by 15 to 25 percent. The work is being done under a $1.5 million grant from the Intel Corporation.

The computer industry has a great deal of interest in 3-D integrated circuits, which are vertically integrated chips that are connected by vertical electronic connections – called “through silicon vias” – that pass through silicon wafers. These 3-D circuits would represent an advance over conventional computer chips, which operate in only two dimensions.

“Under this grant, we are building a 3-D CPU chip stack and will be solving some of the problems currently facing the development of 3-D CPUs,” says Dr. Paul Franzon, a professor of electrical and computer engineering at NC State and lead researcher on the project.

This is the type of cutting-edge research project that students are able to work on at NC State.

One problem the researchers plan to address is how to reconcile chips that are designed and manufactured in different places to different specifications so that they can work together in three dimensions. They will also address questions concerning heat dissipation, since the 3-D nature of the design would otherwise lead to much higher temperatures within the machine.

“Our goal is to achieve at least a 15 percent improvement in performance per unit of power, through architectural and circuit advances,” Franzon says.

The researchers plan to have a complete prototype developed in 2014, and will also be addressing “test and yield” challenges – such as how manufacturers can test individual CPU components to ensure they are functional. These challenges are key to facilitating the manufacture of 3-D CPUs.

In addition to Franzon, the research team includes Drs. Eric Rotenberg and Rhett Davis, a professor and associate professor, respectively, of electrical and computer engineering at NC State.

NC State graduates are finding success in Asian industry. Here, NC State alumni in Hong Kong meet with NC State's chancellor on a visit to China.

Over the last several years, North Carolina State University (NC State) has built Asian partnerships that open a world of opportunities for the university and its partners in China and South Korea.

At Zhejiang University, the third-ranked university in China, students can participate in the 3+X program, which allows students at Zhejiang to complete accelerated graduate programs at NC State. Program graduates have gone on to graduate school and industry jobs in a range of fields in the United States and China.

“I came to NC State because it’s a strong engineering school and has a tight relationship with Zhejiang University,” said Lu Liu, a Ph.D. student in fiber and polymer science, who is studying at NC State as part of the 3+X program. Liu is also president of the China Students and Scholars Friendship Association, which helps ease the adjustment to the United States for Chinese students.

There’s also a strong faculty connection between NC State and Zhejiang University. Researchers at the two schools jointly study tobacco biotechnology, global business and agrogenomics. Zhejiang and NC State have also exchanged faculty members, and professors at the two universities are collaborating to teach classes together online.

In Hong Kong, 33 NC State College of Textiles students have studied at Hong Kong Polytechnic University over the last four years; 36 students from Hong Kong Polytechnic have studied at NC State. Those students have studied design, development, brand and marketing. The two universities have also partnered on a global supply chain management program.

Exchange programs also bind NC State to Seoul National University (SNU) in South Korea. At SNU, NC State has established its first international joint-doctorate program in genomics and biotechnology.

Faculty in the colleges of veterinary medicine, textiles and engineering are engaged in research with SNU counterparts in a range of fields, including genomics, physics, textile engineering and fashion design.

Exchange programs give students a deeper understanding of their own fields of study. Beyond that, they expose students to new ways of seeing the world and other cultures.

“As we build stronger connections to Asia and elsewhere, NC State students, faculty and alumni will have untold opportunities for professional, academic and personal growth,” Woodson said.

Researchers developed a way to create self-assembling structures that are powered by light.

Imagine a flat object that folds itself into a box, or other shape, when exposed to light. Researchers from North Carolina State University have discovered how to do it – and it is a discovery that could be widely adopted by industry for rapid, high-volume manufacturing processes or packaging applications.

The work is actually very simple, and was done by a research team of NC State students Ying Liu and Julie Boyles, with professors Michael Dickey and Jan Genzer in the NC State College of Engineering’s Department of Chemical and Biomolecular Engineering.

Researchers take a pre-stressed plastic sheet and run it through a conventional inkjet printer to print bold black lines on the material. The material is then cut into a desired pattern and placed under an infrared light, such as a heat lamp. A video demonstration can be seen here (http://www.youtube.com/watch?v=NKRWZG67dtQ)

The bold black lines absorb more energy than the rest of the material, causing the plastic to contract – creating a hinge that folds the sheets into 3-D shapes. This technique can be used to create a variety of objects, such as cubes or pyramids, without ever having to physically touch the material. The technique is compatible with commercial printing techniques, such as screen printing, roll-to-roll printing, and inkjet printing, that are inexpensive and high-throughput but inherently 2-D.

By varying the width of the black lines, or hinges, researchers are able to change how far each hinge folds. For example, they can create a hinge that folds 90 degrees for a cube, or a hinge that folds 120 degrees for a pyramid. The wider the hinge, the further it folds. Wider hinges also fold faster, because there is more surface area to absorb energy.

“You can also pattern the lines on either side of the material,” Dickey says, “which causes the hinges to fold in different directions. This allows you to create more complex structures.”

The researchers developed a computer-based model to explain how the process works. There were two key findings. First, the surface temperature of the hinge must exceed the glass transition temperature of the material, which is the point at which the material begins to soften. Second, the heat has to be localized to the hinge in order to have fast and effective folding. If all of the material is heated to the glass transition temperature, no folding will occur.

“This finding stems from work we were doing on shape memory polymers, in part to satisfy our own curiosity. As it turns out, it works incredibly well,” Dickey says.

NC State students focus on developing solutions to real problems, as well as understanding the science behind the technology. This approach contributes to innovation, and is one reason our graduates are ready for the competitive job market when they graduate.

Crowded conditions in developing countries make it difficult to manage human waste. An NC State student has developed an inexpensive approach that may solve the problem.

As urban populations explode in the developing world, managing the resulting human waste will become an increasingly serious challenge. With funding from the Bill & Melinda Gates Foundation, a student at North Carolina State University (NC State) has found a promising potential solution.

The handheld device lifts waste and funnels it into containers for transport.

Conventional sewage treatment is not available in many parts of the world, and disposing of human waste can be both difficult and hazardous in developing nations. In crowded cities, it can be arduous or impossible for waste disposal trucks to empty septic systems or cesspools – the large trucks just can’t fit through the narrow alleyways in many neighborhoods.

To address this problem, an NC State team led by Robert Borden is developing a hand-held tool that can be used to empty these latrines. The tool utilizes a gasoline-powered earth auger (think of an industrial-sized corkscrew) as the pumping mechanism, which would divert the waste either through a hose to a nearby truck or into smaller, transportable containers.

The turning motion of the corkscrew-shaped auger lifts and carries up the waste, similar to an Archimedes’ screw.

“This seemed like a cost-effective solution to the waste-disposal problem,” says Tate Rogers, an environmental engineering graduate student who came up with the idea. “And it could be effectively implemented, with little training, in developing countries. Safety was also a key concern when we began working on this. We want to minimize contact with the waste to reduce the risk of contracting disease.”

In November, the project received a Grand Challenges Explorations grant from the Gates Foundation, which the research team will use to develop a prototype of the waste-disposal tool. “We plan to have the prototype ready by the end of 2012, and to begin field-testing in the Philippines in spring 2013,” Rogers says.

“I came up with this concept in Professor Borden’s senior design class when I was an undergraduate,” Rogers says. “If it’s successful, we want to make the technology and the training available globally. Solving a real-world problem – that’s what engineering is all about.”

NC State students work with Professor Xuxian Jiang to hunt down the latest Android malware.

Jiang and his team of students have identified at least 20 different pieces of malware, in the official Android marketplace and in alternative markets that target Chinese users. He was the first to find such well-known malware as DroidKungFu and GingerMaster. His work on hunting down new malware has earned him international news coverage.

In November 2011, his team announced that some Android smartphones have incorporated additional features that can be used by hackers to bypass Android’s security features, making them more vulnerable to attack. This finding also led to widespread news coverage.

In 2011, Jiang also began a formal collaboration with NetQin Mobile Inc., to better identify and monitor emerging mobile threats. NetQin is a leading global provider of consumer-centric mobile security and productivity applications. The collaboration not only recognizes Jiang’s earlier achievements and leadership, but also creates opportunities to better understand and monitor real-world mobile threats at scale – and develop next-generation mobile security solutions.

“I am always looking for highly motivated students,” Jiang says, “including both graduate and undergraduate students, who want to take a role in building next-generation secure mobile systems such as smartphones and mobile devices.”